Process

Import of Raw Material

The process begins with the importation of high-quality aluminum and copper scrap. MAPL sources scrap from international suppliers, ensuring a steady flow of raw materials that meet specific industry standards. The materials, such as TALK Scrap, Taint Tabor, Copper Birch Cliff, and Different Grade Aluminium & Copper scrap, are carefully selected based on their composition, quality, and recyclability. Each batch is inspected upon arrival to ensure it conforms to the ISRI (Institute of Scrap Recycling Industries) specifications. This guarantees that the materials processed are free from contaminants that could compromise the quality of the final products.

Segregation Process

Once the raw materials are received, they undergo a thorough segregation processto separate aluminum from copper and other non-metallic materials. This stage involves manually inspecting and sorting different grades of scrap, such as various aluminum grades (TALK, Utensils, Tread/Profile) and copper materials like Copper Birch Cliff and Copper Wire Rod. The material is carefully categorized to maintain the integrity of each metal and to prepare them for the next stages of cleaning and refinement. The segregation process helps prevent contamination that could hinder the quality of the final recycled product.

Shredding and Sorting

After segregation, the materials are subjected to advanced separation and shredding processes. In the separation phase, cutting-edge machinery uses techniques such as air separation, and eddy current separation to remove any remaining impurities and mixed materials, leaving only the purest aluminium and copper. The shredded materials are then processed further into smaller, manageable pieces that improve the efficiency of the recycling process. Shredding also ensures that the metal is more accessible for further refining, increasing the overall processing speed. The shredded scrap is again processed for the manual sorting to remove other metal and maintaining quality standard.

Quality Control

MAPL places significant emphasis on quality control throughout the recycling process. The company operates an in-house testing laboratory equipped with advanced technology such as the Optical Emission Spectrometer (OES). This technology allows MAPL to monitor the chemical composition of the materials at various stages, from the initial raw material inspection to the shredded scrap and final product. The spectrometer ensures that the aluminium and copper meet strict industry standards for purity and consistency. The final product undergoes rigorous quality checks before dispatch to ensure it aligns with customer specifications and meets the high expectations of industries like automotive, aerospace, electronics, and more.

Environmental Responsibility

MAPL is committed to environmental sustainability by integrating a range of pollution control technologies throughout the recycling process. The company uses wet scrubbers and cyclones to reduce ash, dust, and other airborne contaminants. Additionally, dust control units minimize air pollution, ensuring the facility remains compliant with environmental standards.Water treatment systems are also in place to responsibly manage water usage, ensuring that all discharges meet regulatory requirements for clean water. These pollution control measures are an integral part of MAPL’s commitment to reducing the environmental impact of its operations.

Protecting the Planet, One Process at a Time

MAPL takes special attention in safeguarding environment. To achieve this goal, we have installed several pollution control equipments at various levels of our production process such as water tank with wet scrubber and cyclone for ash reduction including a dust control unit; have been installed for meeting the stringent environmental control